Our Facilities
Corporate HQ – MN
9200 Xylon Avenue North
Brooklyn Park, MN 55445
Phone: 763.493.8556
CAPACITY/FEATURES
- 80,000 sq. ft. facility
- Two class 10,000 cleanrooms
- 3D printing
- ISO 13485:2016 (Click to View)
FOCUS
- MIS, Neuromodulation, CRM, Ophthalmology
- Neurostimulation leads assembly
- Precision machining, stamping, coil winding, and laser welding
- Mechanical Engineering and process development
- Concept through product launch capabilities
CAPABILITIES
- Multi-axis Swiss machining
- 5-Axis machining centers
- Micromachining
- Precious metal manufacturing
- High velocity machining
- Laser welding
- Laser tube cutting
- Laser marking
- Laser assembly
- Wire coiling and wire forming
- Multi-axis Component Grinding
- Plasma Welding
- Resistance Welding
- Catheter Tipping
- Silicone Insert Molding
- Thermo Plastic Insert Molding
- Nitinol Components and Processing
- Clean room Assembly
Brooklyn Park, MN – BP2
9315 Winnetka Ave N
Brooklyn Park, MN 55445
Phone: 763.493.8556
CAPACITY/FEATURES
- 85,000 sq. ft. facility
- ISO 13485:2016 (Click to View)
FOCUS
- Neuromodulation Center of Excellence
- Active implantable device design and development
- Neuromodulation, CRM, Circulatory support (VAD)
- Concept through product launch capabilities
- Risk mitigation facility
CAPABILITIES
- Manufacturing/assembly of leads
- Manufacturing/assembly of IPG’s
- Mechanical assemblies
- Packaging and labeling
- Cleanroom assembly
- Sterilization management
- Supply chain management / program management
- Product lifecycle management cost and quality value engineering
Cirtec – Enfield
99 Print Shop Road
Enfield, CT 06082
Phone: 860.814.3900
CAPACITY/FEATURES:
- 38,000 sq. ft. facility
- ISO Class 7 clean room
- Controlled-environment assembly space
- Advanced engineering and metallurgical labs
- Machine shop: Prototyping and fixturing
- Flexible pilot space and dedicated commercial manufacturing cells
- ISO 13485:2016 (Click to View)
FOCUS:
- Active implantable device design and development
- Neuromodulation, CRM, VAD, Implantable drug pump
- Mechanical Engineering and process development
- Concept through product launch capabilities
- In-house EO and steam autoclave sterilization
CAPABILITIES:
- Laser welding
- Laser marking
- Resistance welding
- Surface treatment
- Laser ablation
- Catheter assembly
- Ultrasonic welding
- Device assembly
- Packaging and labeling
- Cleanroom assembly
- Sterilization management
- Supply chain management program management
- Product lifecycle management cost and quality value engineering
Vascotube a Cirtec Company
Goethestr. 38
75217 Birkenfeld, Germany
Phone: +49 7231 589 10 10
Vascotube Website
CAPACITY/FEATURES:
- 45,000 sq. ft. facility
- ISO 13485:2016 (Click to View)
FOCUS:
- Customized, high quality implantable tubing for the medical device industry
- Used in minimally invasive interventional therapies including:
- Replacement heart valves
- Peripheral vascular and neurovascular stents
CAPABILITIES:
- Produce Nitinol tubing for medical devices. Other materials include:
- L-605
- Tantalum
- MD35N
- Titanium
- Magnesium
- Tube samples available for research and product development department
- Fast Tubes List – sample of existing product – shipped within 2 days
- R&D Production – small quantites produced with individual dimensions – shipped in 2-4 weeks
- Tubing for production according to customer specification – for quantities larger than 20m – 8 week lead time
Cirtec – Chandler
5710 W Chandler Blvd, Suite 150
Chandler, AZ 85226
Phone: 480.497.4511
Website
CAPACITY/FEATURES:
- 5,000 sq. ft. facility
- ISO 13485:2016 (Click to View)
FOCUS:
- Custom Analog & Mixed Signal Integrated Circuits
- Low-Power Medical ASICs
- Integrated Circuits (ICs) powered by RF Energy Harvesting
- Integrated Circuits (ICs) for Battery-Powered Electronics
- IC Designs for Power Management
- Operates as Fabless Semiconductor
CAPABILITIES:
- Turn-key integrated circuit development, including:
- Analog IC Design
- Digital IC Design
- RFIC (Radio Frequency Integrated Circuit) Design
- Physical Design
- Electronics Design
- Hardware and Design Verification
- Module Test Development
- Qualification and production support
- Application-Specific Integrated Circuits (ASICs) for implantable medical devices that can lower power, reduce the size and improve the performance of implantable medical devices.
- Custom integrated circuit solutions for multiple voltage and current requirements
Cirtec – Lowell
1001 Pawtucket Blvd.
Lowell, MA 01854
Phone: 1.800.261.2557 or 978.703.6822
Website
CAPACITY/FEATURES:
- 40,000 sq. ft. facility
- Laboratory, office, and production space
- 14 controlled environment rooms
- Three plating areas
- Seven sputtering systems
- Three ion-beam milling systems
- Three Suss mask aligners
- ISO 13485:2016 (Click to View)
FOCUS:
- Rigid & Flexible Microcircuits
- Electroformed Structures
- Biocompatible Components
CAPABILITIES:
Thin-film Circuits
- High density lines and spaces as small as 5 microns
- Vias as small as 25 microns in diameter
- Substrates laser cut and drilled to any geometry
- Plated through holes and vias with “metal backed” ceramics
- Multi-layer circuits with up to six metal layers
- Solder masks (metal or polyimide)
Flexible Microcircuits
- Single-layer flex circuit
- Multi-layer flex circuit
- Coils
- Sensor components
- Electrodes (neurostimulation)
Electroformed Structures
- Sample applications:
- Micro injector nozzles
- Microstructures
- Micro slits
- Micro screen/mesh
- Encoder disks
- Embossing tools
- Orifice plates
- Microfluidics
- Biological lab-on-chip base structures
- Liquid-crystal-display processing
Commonly used materials:
- Nickel cobalt
- Nickel
- Pure gold
- Hard gold
- Copper
Photolithography Services
Metallization Services
Plate/sputter such metals as:
- Nickel cobalt (P)
- Nickel (P, S)
- Copper (P, S)
- Pure gold (P, S)
- Hard gold (P)
- Palladium (S)
- Platinum (P, S)
- Rhodium (S)
- Magnetic materials (P, S)
Miniature Biomedical Sensor Circuit Manufacturing
Cirtec – Costa Rica
Coyol Free Zone
Alajuela, Costa Rica
CAPACITY/FEATURES:
- 30,000 sq. ft. facility
- Office and production space
- Class 7 and Class 8 clean rooms
- ISO 13485:2016 (Click to View)
FOCUS:
- Prime facility for line transfer business
- Large-scale manufacturing site
- Risk mitigation facility
CAPABILITIES:
- Extrusion
- Coil winding
- Leads
- Device assembly
- Micro-coiling
NovelCath a Cirtec Company
8609 Xylon Court North
Brooklyn Park, MN 55445
Phone: 763.494.5551
Website
CAPACITY/FEATURES
- 21,000 sq. ft. facility
- Class 7 cleanroom
- ISO 13485:2016 (Click to View)
FOCUS – COMPLEX INTERVENTION CATHETER SYSTEMS
- Electrophysiology (EP) Mapping and Ablation Catheters
- Structural Heart Valve Delivery and Repair Delivery Systems
- Steerable Multi Directional Catheters
- Neuro Microcatheters
CAPABILITIES:
- R&D and Prototyping
- Complex Deflectable & Steerable Catheters
- Braided and Coiled Reinforced Sheaths
- Compound/Multi Plane Catheters
- Microcatheters
- Braiding
- Coiling
- Extrusion
- Tipping
- Assembly
BRAIDED AND COILED REINFORCED SHEATHS
- Stainless steel, nitinol and polymer fibers
- PTFE, Nylon, Polyimide, Pebax inner liners
- Round or flat wire
- Single or multi-variable durometer
- Braid to coil transition
- Constant or variable pick pattern
- Braid density from 15 to 200 PPI
- 8, 16 or 32 Filaments
Cirtec/NovelCath (NC2) – Santa Clara
3301 Leonard Ct
Santa Clara, CA 95054
Phone: 408.353.6939
CAPACITY/FEATURES
Cirtec – Sturtevant
1810 Renaissance Blvd.
Sturtevant, WI 53177
Phone: 262.417.1307
CAPACITY/FEATURES
- 12,500 sq. ft. facility
- 13 Team members
- Machines
- CNC machining centers
- 5-Axis machining
- CNC lathes
- CNC swiss lathe
- CNC sinker EDM
- CNC wire EDM
- Surface grinders
- Laser marking machine
- Software
- Engineering
- SolidWorks
- AutoCAD / DraftSight 2D
- Abaqus Non-Linear FEA
- De-molding simulations
- Stress analysis for mold components
- Mold flow simulation
- CAM / CNC programming
- Gibbs Cam
- CAM Machining Strategist
- Power mill
- Part maker
- Surfcam
- Customer-specified insertion force studies
- Engineering
Focus
- Rapid prototyping
- Solid modeling
- FEA simulation
- Mold flow simulation
CORE CAPABILITIES
- Rapid prototyping
- Solid modeling
- FEA simulation
- Mold flow simulation
- Industry-leading CAM (computer-aided-manufacturing) software
- Design for manufacturability
- Proprietary mold development
- Early-stage prototyping
- CNC swiss turning/milling
- CNC sinker and wire EDM machining
- High speed 3- and 5-axis CNC machining
- High grade materials
- Flashless tooling
- Rubber to plastic overmold tooling design and build
- Rubber to metal overmold tooling design and build
Cirtec – Sturtevant
1810 Renaissance Blvd.
Sturtevant, WI 53177
Phone: 262.417.1307
CAPACITY/FEATURES
- 89,000 sq. ft. facility
- 9,710 sq. ft. white room manufacturing space
- 8,000 sq. ft. class 8 cleanroom space
- 1,200 sq. ft. class 7 cleanroom space
- ISO 13485:2016 (Click to View)
- 56 molding presses ranging in size from 12 to 200 ton
- 185 team members
FOCUS
- Liquid Injection Molding/LSR-Liquid Silicone Rubber molding
- Extrusion
- Assembly and packaging
Capabilities
- Rapid prototyping
- Liquid Injection Molding/LSR-Liquid Silicone Rubber molding
- Low volume transfer molding
- Extrusion
- Insert overmolding
- Cryogenic de-flash and wash
- Precise material dosing
- Coating applications
- Pad printing
- Medium and low volume
- High volume cold runner
- Assemblies and packaging
- Implantable LSR
- In-house tooling
- Full mold automation including part removal
- Clean room molding and assemblies in ISO 13485 Class 7 and 8
- Automated vision inspection
- Data integration throughout the plant
Cirtec – Rock Hill
663 Bryant Blvd.
Rock Hill, SC 29732
Phone: 803.366.7036
CAPACITY/FEATURES
- 58,000 sq. ft. facility
- 200 team members
- ISO 13485:2016 (Click to View)
- 65 molding presses ranging in size from 150 to 800 ton
- 40 custom-developed automated vision inspection systems
- Class 8 clean room
FOCUS
- Rapid prototyping
- Molding: HCR wasteless/flashless and compression
- Materials development
- Automation development
CAPABILITIES
- Rapid prototyping
- Molding: HCR wasteless/flashless and compression
- Core materials: Synthetic Polyisoprene, Neoprene, Butyls, EPDMs, Silicones
- Cryogenic de-flash and chlorination
- Custom material development support, internal compounding, and mixing
- Tooling design
- Dedicated in-house mold maintenance
- FEA modeling and simulation
- Slitting and die cutting
- Data integration throughout plant
- Automated vision inspection and automation
- Analytical laboratory, FTIR, UV, DSC
- ISO class 8 clean rooms, ISO 13485
- Process validations
- Precision slitting for flow control