Manufacturing
Services
INNOVATION
Delivering end-to-end production excellence from
small-scale builds to commercial volumes.
Precision Manufacturing for Critical Medical Applications
Cirtec is more than just a manufacturing partner; we are an extension of your team, delivering complete end-to-end support for medical device development. From initial design through to full-scale production, our vast network of facilities, including over 300,000 square feet of engineering and production space, allows us to manage everything in-house—ensuring quality, consistency, and speed at every stage. Our manufacturing specialties include:
- Catheter Delivery Systems: High-precision manufacturing for multi-lumen, deflectable, and braided catheters, ensuring tight tolerances and advanced handle designs for structural heart and neurovascular applications.
- Application-Specific Integrated Circuits (ASICs): Custom-designed ASICs that enable miniaturization, power efficiency, and enhanced functionality in active implantable devices.
- Thin-Film and Flexible Circuits: Design and production of ultra-miniature circuits, sensors, and electrodes to meet the specific needs of implantable and minimally invasive devices.
- Leads Design & Manufacturing: Comprehensive capabilities for manufacturing leads, including paddle, percutaneous, and cuff designs for neuromodulation and cardiac applications.
- Active Implantable Devices: Expertise in producing complex devices such as implantable pulse generators (IPGs), pacemakers, defibrillators, and ventricular assist devices (VADs) for therapies in neuromodulation, cardiac rhythm management, and circulatory support.
- Nitinol Tubing & Processing: Expertise in producing durable, flexible Nitinol components used in minimally invasive devices, including stents and catheter-based systems.
- Precision Machining & Metal Stamping: High-precision Swiss turning, wire EDM, and stamping services to create intricate components for complex medical devices.
- Micro-electronics Assembly: ESD-safe environments and hermetic welding for the production of active implants and other high-precision electronic devices.
- Laser Welding, Marking, Etching, and Cutting: Precision laser services to enhance product detail and ensure the highest quality for implantable and electronic medical devices.
- Silicone & Epoxy Molding: Molding and backfilling services to support components in active implants, surgical devices, and catheter systems.
- Sterile and Non-Sterile Packaging: In-house sterilization management or third-party sterilization support to meet regulatory and global standards for medical devices.
Comprehensive
Manufacturing Solutions
Cleanroom Manufacturing
Our ISO-certified Class 7 and 8 cleanrooms provide controlled environments for manufacturing sensitive medical devices that require contamination control and regulatory compliance.
Sterilization Management
Our comprehensive sterilization services ensure medical devices meet stringent sterility requirements through validated processes, regulatory compliance, and complete documentation.
Device Assembly
Our comprehensive assembly capabilities integrate complex components into finished medical devices with precise specifications, rigorous quality control, and regulatory compliance.
Subassembly and
Secondary Operations
We deliver specialized processes that enhance component functionality and prepare subassemblies for final integration, ensuring quality at every stage of your device manufacturing.
Precision Manufacturing
Excellence
- End-to-end capabilities ensure quality at every stage
- Lean manufacturing and continuous improvement reduces cost and improves yields
- Cleanroom facilities for sensitive medical production
- Scalable solutions from trials through commercial launch
Cirtec's global manufacturing network spans over 300,000 square feet of production space, including ISO-certified cleanrooms dedicated to complex medical device manufacturing.
Our vertically integrated capabilities eliminate dependency on multiple vendors, reducing supply chain risks while providing complete oversight of your device from individual components to finished assemblies.
Supporting Your Innovation Journey at Every Stage
Research,
Design &
Development
From concept to prototype, we transform innovative ideas into market-ready medical devices through expert engineering, rapid iteration, and material science expertise while optimizing designs for manufacturing and regulatory compliance.
Quality & Regulatory Management
We provide comprehensive quality systems, regulatory strategy, and continuous improvement methodologies to navigate complex approval pathways while ensuring your medical devices meet stringent global standards throughout their lifecycle.
Operational
Excellence
Our operational expertise optimizes your product journey through resilient supply chain management, seamless facility transfers, and disciplined program management, ensuring efficient, cost-effective pathways from development to commercialization.
Cirtec in the News
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Smart Catheter Innovations: Navigating Product Development from Concept to Market
Device makers must consider a variety of factors when it comes to fabricating a smart catheter.
